— Quality Assurance
Quality verified at every stage
Multi-point inspection system with AQL 2.5 sampling, in-line checks, and pre-shipment audits. No shortcuts.
— What we do
Inspection at every critical checkpoint
CAI's quality system operates at every stage of production — not just at the end. We inspect incoming materials before they enter the line, monitor construction quality during sewing, and perform full AQL 2.5 statistical sampling on finished goods before any shipment is approved.
Our inspection protocols are aligned with ISO 9001 quality management principles. Every defect is classified, documented, and tracked. You receive complete visibility into what was inspected, what was found, and what was done about it — no ambiguity, no shortcuts.
— Capabilities
Multi-point quality control system
From raw material to finished garment — every critical checkpoint inspected, documented, and verified.
Incoming material inspection
Every fabric roll and trim shipment is inspected on arrival — checking weight, width, color consistency, and defect rates against your approved standards before production starts.
In-line process checks
Our QC team monitors production at critical stages — cutting accuracy, stitching quality, seam strength, and construction details — catching defects before they reach the finishing line.
AQL 2.5 final audit
Final inspection using AQL 2.5 general inspection level II — the industry standard for apparel. Every shipment is statistically sampled and graded before dispatch approval.
Measurement & fit verification
Point-of-measure checks across every size in your range, comparing actual garments against your approved spec sheets with defined tolerances.
— What you receive
Your complete quality dossier
Fabric test report
Lab results covering weight, shrinkage, color fastness, pilling resistance, and composition — verified before fabric enters production.
In-line QC report
Stage-by-stage inspection records with photos, defect counts, and corrective action notes from cutting through finishing.
AQL inspection report
Final audit document with sample size, defect classification (critical/major/minor), and overall pass/fail determination.
Measurement audit sheet
Point-of-measure comparison across all sizes, showing actual vs. spec dimensions with tolerance flags for any deviations.
Defect classification log
Detailed record of every defect found — categorized by type, severity, location, and frequency — with root cause analysis.
Pre-shipment certificate
Formal approval document confirming the shipment has passed all quality gates and is cleared for dispatch to your warehouse.
— Our process
From standards to certification
Standards alignment
We review your quality requirements, approved samples, and tolerance thresholds to establish clear pass/fail criteria for every inspection point.
In-process monitoring
QC inspectors check production at cutting, sewing, and finishing stages — flagging issues immediately and documenting findings with photos.
Final inspection
AQL 2.5 statistical sampling of finished goods. Every defect is classified, measured, and documented. Shipments only move forward on pass.
Certification
You receive the complete inspection dossier — QC reports, measurement audits, defect logs, and a pre-shipment certificate confirming approval.
Need quality assurance?
Let us build a multi-point inspection system that protects your brand standards from fabric to shipment.